We can undertake the manufacturing, installation, and commissioning of equipment for a paper-faced gypsum board production line with an impressive annual output ranging from 2 to 80 million square meters. Our sophisticated paper gypsum board equipment encompasses several vital systems, including raw material supply, board making, conveying, cutting, turning plate, transversal, drying, board out, sheet and cutting, alongside edge sealing and stacking. Below is an overview of the primary production process:
1,Paper Supply System:
2,Gypsum Powder Supply System: This core system features an impeller feeder, electronic belt scale, and related measuring and feeding mechanisms, ensuring precise powder supply.
3,Mixing System: Our vertical mixer, constructed with wear-resistant stainless steel, dramatically boosts durability. Individual raw materials like building gypsum, modified starch, and coagulant are accurately measured, combined in a spiral mixer, and continuously fed into the vertical mixer.
4, Foaming Agent System: Utilizing a dynamic and static combined foaming system, we produce uniform, stable foam that gets integrated into the vertical mixer. This reduces the weight of the paper gypsum board while enhancing its thermal insulation properties.
5, Board Type Forming System: Our advanced molding machine produces 7-25mm thick and 1100-1300mm wide paper gypsum boards, supporting main line speeds of 0-120m/min. Features include fine adjustment of the molding boards for thickness control, upgraded automatic slurry distribution, and glue process automation-ensuring high-standard board thickness and improved product quality.
6, Conveying System: The formed gypsum board belt is transported smoothly by the solidifying belt machine to the cutting machine, where it's cut to the desired length. Qualified boards proceed to the dryer, while waste boards are efficiently removed from the production line.
7,Cutting System: Employing a servo cutting machine, we achieve precise length cuts, thus minimizing gypsum plate wastage.
8,Drying System: As the core of the production line, our drying system significantly influences product quality and energy efficiency. We offer various drying techniques-thermal oil drying, hot air drying, and direct drying-tailored to the local fuel conditions of our clients for optimal performance.
9,Edge Cutting and Sealing System: Sheets are trimmed to precise sizes, stacked, and transported to the finished product warehouse for inspection and storage. Waste material is automatically pulverized and recycled back into the powder system, reducing production costs and maximizing resource utilization.
10,Control System: Our comprehensive control systems encompass pulp preparation, forming control, cut-off control, wet plate delivery, dryer management, product treatment, and optional computer station monitoring to ensure seamless production operations.
Controlling systems of the plant consists of pulp preparing and forming control, cut-off control, wet plate delivery control, dryer control, product treatment control, and computer station control, among others. The electric system includes four primary control stations: pulp and forming, wet plate delivery, drying, and product treatment. The computer station, an optional feature, is designed to monitor the entire production line efficiently.
Workshop length and area required for different production:
| Annual Capacity (10000 sq.m./Year |
Belt Speed (m/min) |
Workshop area(sq.m.) |
Factory land(sq.m.) |
| 500 |
10 |
140*40 |
9990 |
| 800 |
16 |
180*40 |
9990 |
| 1000 |
20 |
200*40 |
10990 |
| 1200 |
24 |
210*40 |
12990 |
| 1500 |
30 |
240*40 |
19980 |
| 1800 |
36 |
270*40 |
19980 |
| 2000 |
40 |
270*40 |
19980 |
Layout of the entire production line:
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