We proudly offer comprehensive services in the manufacturing, installation, and commissioning of equipment for paper-faced gypsum board production lines, supporting annual outputs from 2 to 80 million square meters. Our state-of-the-art equipment lineup is meticulously designed, comprising a raw material supply system, board making system, conveying system, cutting system, turning plate, transverse system, drying system, board out system, sheet and cutting system, and an edge sealing and stacking system. Below, we detail the primary production process:
1,Paper Supply System:
2,Gypsum Powder Supply System. Leveraging advanced impeller feeders, precision electronic belt scales, and integrated measuring and feeding systems, this setup ensures consistent and accurate powder supply.
3,Mixing System. Our vertical mixer, crafted from wear-resistant stainless steel, guarantees prolonged durability. It seamlessly blends building gypsum, modified starch, coagulants, and other materials, ensuring a homogenous mix delivered continuously into the vertical mixer.
4. Foaming Agent System. Utilizing a dynamic and static combined foaming mechanism, we produce uniform and stable foam, which is then integrated into the vertical mixer. This method significantly reduces the weight of the gypsum board while enhancing its thermal insulation properties.
5. Board Type Forming System. Featuring an innovative molding machine, our system produces paper gypsum boards that are 7-25mm thick and 1100-1300mm wide, with a main line speed of 0-120m/min. The machine's fine adjustment capabilities ensure precise control over board thickness, while the automated slurry distribution and gluing processes, along with automatic detection systems, maintain high standards in board quality.
6. Conveying System. Once the gypsum board belt is formed, it is smoothly transported to the cutting machine via the conveyor system. The board is cut to the desired length, with waste boards being removed and qualified boards sent for drying.
7,Cutting System. Our servo cutting machine ensures precision in length, minimizing gypsum board loss and enhancing production efficiency.
8,Drying System. As a core component of the production line, the drying system directly impacts product quality and energy consumption. We utilize various drying technologies-thermal oil, hot air, direct drying-tailoring solutions to meet the specific fuel conditions and needs of our customers.
9,Edge Cutting and Sealing System. This system trims boards to the required sizes, stacks them for inspection and storage, and recycles waste by pulverizing and reusing it in the powder system, thereby optimizing resource use and reducing production costs.
10,Control System.
Our plant's control systems encompass pulp preparation, board forming, cutting, wet plate delivery, drying, product treatment, and computer station controls. The sophisticated electric control system is divided into four main stations: pulp and forming, wet plate delivery, drying, and product treatment. An optional computer station offers real-time production line monitoring.
Workshop length and area required for different production:
| Annual Capacity (10000 sq.m./Year |
Belt Speed (m/min) |
Workshop area(sq.m.) |
Factory land(sq.m.) |
| 500 |
10 |
140*40 |
9990 |
| 800 |
16 |
180*40 |
9990 |
| 1000 |
20 |
200*40 |
10990 |
| 1200 |
24 |
210*40 |
12990 |
| 1500 |
30 |
240*40 |
19980 |
| 1800 |
36 |
270*40 |
19980 |
| 2000 |
40 |
270*40 |
19980 |
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