We proudly offer comprehensive services encompassing the manufacturing, installation, and commissioning of cutting-edge equipment for a paper-faced gypsum board production line. With an impressive output range of 2 to 80 million square meters annually, our advanced systems are designed to meet diverse production needs. Key components of our state-of-the-art paper gypsum board equipment include the raw material supply system, board making system, conveying system, cutting system, turning plate system, transverse system, drying system, board out system, sheet and cutting system, and the edge sealing and stacking system. The detailed production process is outlined as follows:
1,Paper Supply System:
2,Gypsum Powder Supply System: Featuring an impeller feeder, electronic belt scale, and a highly efficient measuring and feeding system, this core component ensures the precise delivery of gypsum powder.
3,Mixing System: Crafted from wear-resistant stainless steel, our vertical mixer guarantees durability and longevity. Building gypsum, modified starch, coagulant, and other raw materials are meticulously measured, expertly mixed in a spiral mixer, and then continuously fed into the vertical mixer.
4, Foaming Agent System: Our dynamic and static combined foaming system produces uniform and stable foam, crucial for reducing the weight and enhancing the thermal insulation properties of the paper gypsum board.
5, Board Type Forming System: Our innovative molding machine can produce gypsum boards ranging from 7-25mm in thickness and 1100-1300mm in width, supporting main line speeds of 0-120m/min. It features fine adjustment capabilities to ensure thickness balance and an upgraded feed end for automatic slurry distribution and gluing processes. The system also includes automatic detection and control of glue liquid and broken paper, ensuring high-quality board production.
6, Conveying System: Post-formation, the gypsum board belt is seamlessly transported by the solidifying belt machine to the cutting machine. The board is cut to set lengths and then directed to the 1# transverse conveyor, where waste boards are removed, and qualified boards are sent to the dryer for further processing.
7,Cutting System: Utilizing a servo cutting machine, this system ensures precise cutting lengths, significantly reducing gypsum board wastage.
8,Drying System: As a pivotal component of the production line, our drying system directly impacts the quality and energy efficiency of the end product. With various technologies like thermal oil drying, hot air drying, and direct drying, we provide tailored solutions based on local fuel conditions to optimize performance.
9,Edge Cutting and Sealing System: This stage involves trimming the sheet to desired sizes, stacking them via a stacker, and transporting them to the finished product warehouse. Post-sawing, waste material is automatically pulverized and recycled back into the powder system, maximizing resource utilization and minimizing production costs.
10,Control System:
Our plant's control system expertly manages pulp preparation, forming, cut-off, wet plate delivery, dryer operations, and product treatment. The electrical system is divided into four major control stations: pulp and forming, wet plate delivery, drying, and product treatment. An optional computer station is available for real-time production line monitoring.
Workshop length and area required for different production:
| Annual Capacity (10000 sq.m./Year |
Belt Speed (m/min) |
Workshop area(sq.m.) |
Factory land(sq.m.) |
| 500 |
10 |
140*40 |
9990 |
| 800 |
16 |
180*40 |
9990 |
| 1000 |
20 |
200*40 |
10990 |
| 1200 |
24 |
210*40 |
12990 |
| 1500 |
30 |
240*40 |
19980 |
| 1800 |
36 |
270*40 |
19980 |
| 2000 |
40 |
270*40 |
19980 |
Layout of the entire production line:
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