We proudly offer comprehensive services for the manufacturing, installation, and commissioning of an advanced paper-faced gypsum board production line, capable of delivering an impressive annual output ranging from 2 to 80 million square meters. The state-of-the-art equipment encompasses a full suite of systems: raw material supply, board making, conveying, cutting, turning plate, transverse, drying, board out, sheet and cutting, edge sealing, and stacking. Below, you will find a detailed outline of our primary production process steps:
1,Paper Supply System:
2,Gypsum Powder Supply System: At the heart of our system is the impeller feeder, paired with an electronic belt scale and precise measuring and feeding systems, ensuring consistent and accurate delivery of gypsum powder.
3,Mixing System: Featuring a robust vertical mixer crafted from wear-resistant stainless steel, our system significantly boosts durability and extends operational life. Building gypsum, modified starch, coagulant, and other essential raw materials are meticulously measured and mixed, then seamlessly integrated into the vertical mixer for continuous processing.
4, Foaming Agent System: Utilizing a dynamic and static combined foaming system, our technology generates uniform and stable foam. This innovation not only reduces the board's weight but also enhances its thermal insulation properties, delivering superior performance in every sheet.
5, Board Type Forming System: Our cutting-edge molding machine excels in producing 7-25mm thick, 1100-1300mm wide paper gypsum boards, supporting main line speeds of 0-120m/min. With precision adjustments for thickness, upgraded automatic slurry distribution, and advanced automatic gluing processes, our system ensures high-quality, consistently thick gypsum boards while eliminating manual intervention.
6, Conveying System: Post-formation, the gypsum board belt is seamlessly transferred by the solidifying belt machine to the cutting machine. It is then precisely cut to the desired length and directed to the 1# transverse conveyor. Waste boards are efficiently removed, while qualified boards proceed to the dryer for the next processing phase.
7,Cutting System: Our servo cutting machine guarantees precise length adjustments, significantly minimizing material loss and ensuring high accuracy in every cut.
8,Drying System: As a critical component of our production line, the drying system directly influences the final product's quality and energy consumption. We offer diverse technologies, including thermal oil drying, hot air drying, and direct drying, tailor-made to suit local fuel conditions, thereby optimizing performance and efficiency.
9,Edge Cutting and Sealing System: Precision trimming machines cut sheets to the requisite sizes, which are then stacked and transported to the finished product warehouse. Our system automatically pulverizes and recycles waste, reducing production costs and maximizing material use.
10,Control System:
Our sophisticated control systems encompass pulp preparation, forming control, cutting, wet plate delivery, drying, and product treatment. Optional computer stations provide real-time monitoring and control, ensuring seamless integration and superior operational oversight across the entire production line.
Workshop Length and Area Required for Different Production:
| Annual Capacity (10000 sq.m./Year |
Belt Speed (m/min) |
Workshop area(sq.m.) |
Factory land(sq.m.) |
| 500 |
10 |
140*40 |
9990 |
| 800 |
16 |
180*40 |
9990 |
| 1000 |
20 |
200*40 |
10990 |
| 1200 |
24 |
210*40 |
12990 |
| 1500 |
30 |
240*40 |
19980 |
| 1800 |
36 |
270*40 |
19980 |
| 2000 |
40 |
270*40 |
19980 |
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