Harnessing the purity of natural gypsum, our production machinery can generate an impressive annual output ranging from 10,000 tons to a staggering 800,000 tons of superior finished gypsum powder.
1. Brief Introduction of the Production Process:
First, our crusher meticulously reduces large gypsum ore into small particles under 25mm. These particles are then meticulously stored and fed into the mill via a vibration-controlled mechanism. The finely ground gypsum powder is transferred into a boiling furnace for precise calcination. Finally, the calcined, high-quality gypsum powder is stored in a clinker storage, ready for utilization.
2. System Structure:
This sophisticated production line is thoughtfully divided into four integral sections to meet specific process requirements: the crushing section, grinding section, boiling furnace calcination section, and finished powder storage, packaging, and transportation section.
System Structure Features:
A. Incorporating advanced technology, this well-established and stable process is a preferred choice in gypsum board production lines globally.
B. Our equipment selection ensures exceptional reliability, offering robust expansion and overproduction capabilities, complemented by low maintenance needs and straightforward upkeep.
C. Excellent sealing and high-efficiency dust removal mechanisms, ensuring an environment free of dust pollution.
D. A fully integrated automatic control system significantly reduces on-site staffing requirements and labor intensity.
3. Electrical Control System:
The state-of-the-art electrical control system employs a cutting-edge Distributed Control System (DCS), providing centralized management of the entire equipment array.
Main Production Process:
1,
Crushing System: The raw gypsum stone undergoes a meticulous crushing process, reducing particle size to under 30mm.
2,
Powder Grinding & Choosing System: A vibration feeder precisely directs the gypsum stone into the mill system, reducing particle size to under 30mm. Post grinding, the gypsum particles are refined to less than 0.02mm and efficiently transported via a bucket elevator to the intermediate silo.
3,
Calcining System: Utilizing a vertical boiling furnace or rotary kiln, our fully fluidized production process ensures unparalleled stability and superior product quality.
4,
Finished Product Powder Storage System: Post-calcination, the high-quality gypsum powder is conveyed and elevated to storage silos. Customers can select packing machines based on local conditions.
Gypsum Powder Production Line Layout Diagram:
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