We proudly offer comprehensive turnkey solutions for the manufacturing, installation, and commissioning of a paper-faced gypsum board production line. Our capabilities accommodate an impressive annual output ranging from 2 to 80 million square meters. The cutting-edge paper gypsum board equipment includes an advanced raw material supply system, a state-of-the-art board making system, an efficient conveying system, a precise cutting system, a versatile turning plate, an effective transverse system, a high-performance drying system, and an innovative edge sealing and stacking system. Below is an overview of our main production process:
1,Paper Supply System:
2,Gypsum Powder Supply System: Our system features an impeller feeder, an electronic belt scale, and a sophisticated measuring and feeding system, ensuring precise powder supply as its core.
3,Mixing System: Our vertical mixer, crafted from wear-resistant stainless steel, significantly enhances durability. Building gypsum, modified starch, coagulant, and other raw materials are meticulously measured and mixed into a spiral mixer, and then seamlessly transferred to the vertical mixer.
4, Foaming Agent System: Our dynamic and static combined foaming system produces uniform and stable foam, which is integrated into the vertical mixer. This process effectively reduces the weight of the paper gypsum board while significantly enhancing its thermal insulation properties.
5, Board Type Forming System: We utilize a groundbreaking molding machine capable of producing 7-25mm thick, 1100-1300mm wide paper gypsum boards at speeds of up to 120m/min. The fine adjustment function of the molding board ensures precise thickness control, while the upgraded feed end automates slurry distribution and gluing processes, enhancing overall product quality.
6, Conveying System: The formed gypsum board belt is smoothly transported by the solidifying belt machine to the cutting machine, where it is cut to the specified length. The waste boards are efficiently removed, and the qualified boards proceed to the dryer for further processing.
7,Cutting System: Our servo cutting machine ensures precise length control, minimizing gypsum plate loss and maximizing efficiency.
8,Drying System: Being the core component of the production line, our drying system significantly influences product quality and energy consumption. We offer diverse technologies such as thermal oil drying, hot air drying, and direct drying, tailored to the customer's local fuel conditions for optimal results.
9,Edge Cutting and Sealing System: The trimming machine cuts the sheet to the required size, followed by stacking and storage. Waste materials are automatically pulverized and recycled back into the powder system, optimizing resource utilization and reducing production costs.
10,Control System:
Our sophisticated control systems encompass pulp preparation, forming control, cut-off control, wet plate delivery control, dryer management, and product treatment control. The electrical system integrates four main stations: pulp and forming, wet plate delivery, drying, and product treatment. An optional computer station enhances production line monitoring.
Workshop length and area required for different production:
| Annual Capacity (10000 sq.m./Year |
Belt Speed (m/min) |
Workshop area(sq.m.) |
Factory land(sq.m.) |
| 500 |
10 |
140*40 |
9990 |
| 800 |
16 |
180*40 |
9990 |
| 1000 |
20 |
200*40 |
10990 |
| 1200 |
24 |
210*40 |
12990 |
| 1500 |
30 |
240*40 |
19980 |
| 1800 |
36 |
270*40 |
19980 |
| 2000 |
40 |
270*40 |
19980 |
Layout of the entire production line:
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