We specialize in the comprehensive manufacturing, installation, and commissioning of state-of-the-art paper-faced gypsum board production lines, offering annual outputs ranging from 2 to 80 million square meters. Our innovative paper gypsum board equipment integrates a sophisticated raw material supply system, advanced board making system, efficient conveying system, precision cutting system, innovative turning plate, high-speed transverse system, highly effective drying system, seamless board out system, and cutting-edge edge sealing and stacking system. Below is the main production process:
1,Paper Supply System:
2,Gypsum Powder Supply System: Our impeller feeder, electronic belt scale, and related measuring and feeding systems form the core of the powder supply, ensuring precise and consistent material flow.
3,Mixing System: The vertical mixer, crafted from wear-resistant stainless steel, significantly enhances durability. Building gypsum, modified starch, coagulants, and other raw materials are accurately measured and mixed into the spiral mixer, then continuously fed into the vertical mixer for optimal blending.
4,Foaming System: Utilizing a dynamic and static combined foaming system, we produce uniform and stable foam, which is integrated into the vertical mixer to reduce the weight of the paper gypsum board and enhance its thermal insulation properties.
5,Board Type Forming System: Our cutting-edge molding machine produces paper gypsum boards with thicknesses ranging from 7-25mm and widths of 1100-1300mm, compatible with main line speeds of 0-120m/min. The upper and lower molding boards feature fine adjustment capabilities to maintain precise thickness balance, with an upgraded feed end for automatic slurry distribution, replacing manual processes. Automatic gluing, broken paper detection, and glue liquid control ensure high-quality board production standards.
6,Conveying System: The formed gypsum board belt is efficiently transported by the solidifying belt machine to the cutting machine, where it is cut to the desired length and sent to the 1# transverse conveyor. Waste boards are removed from the production line, and qualified boards proceed to the dryer for optimal drying.
7,Cutting System: Our servo cutting machine ensures precise length measurements, minimizing gypsum plate loss and enhancing overall efficiency.
8,Drying System: As a core component of the production line, the drying system directly impacts product quality and energy consumption. We offer various advanced drying technologies, including thermal oil drying, hot air drying, and direct drying. Our engineers provide customized recommendations based on local fuel conditions to optimize performance and cost-efficiency.
9,Edge Cutting and Sealing System: The trimming machine cuts the sheet to the required size, followed by stacking and transfer to the finished product warehouse via forklift for inspection and storage. Waste material is automatically pulverized and recycled back into the powder system, ensuring waste minimization and cost reduction.
10,Control System:
Control systems of the plant encompass pulp preparation and forming control, cut-off control, wet plate delivery control, dryer control, product treatment control, and optional computer station control. The electric system includes stations for pulp and forming, wet plate delivery, drying, and product treatment, with the computer station providing real-time production line monitoring.
Workshop length and area required for different production:
| Annual Capacity (10000 sq.m./Year |
Belt Speed (m/min) |
Workshop area(sq.m.) |
Factory land(sq.m.) |
| 500 |
10 |
140*40 |
9990 |
| 800 |
16 |
180*40 |
9990 |
| 1000 |
20 |
200*40 |
10990 |
| 1200 |
24 |
210*40 |
12990 |
| 1500 |
30 |
240*40 |
19980 |
| 1800 |
36 |
270*40 |
19980 |
| 2000 |
40 |
270*40 |
19980 |
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