At Linyi Huihang Machinery Co., Ltd., we proudly offer comprehensive solutions encompassing the manufacturing, installation, and commissioning of paper-faced gypsum board production lines with an impressive annual output ranging from 2 to 80 million square meters. Our state-of-the-art paper gypsum board equipment is meticulously designed, comprising a sophisticated array of systems: raw material supply, board making, conveying, cutting, turning plate, transverse, drying, board out, sheet and cutting, edge sealing, and stacking. Below, we detail the main production process, showcasing our commitment to excellence and efficiency:
1,Paper Supply System:
2,Gypsum Powder Supply System: Utilizing an impeller feeder, electronic belt scale, and related measuring and feeding systems, we ensure precise and efficient powder supply, forming the core of our high-performance equipment.
3,Mixing System: Our vertical mixer, crafted from wear-resistant stainless steel, significantly enhances durability and extends service life. Essential raw materials like building gypsum, modified starch, and coagulants are meticulously measured, mixed in a spiral mixer, and continually fed into the vertical mixer, ensuring optimal integration and performance.
4, Foaming Agent System: Employing a dynamic and static combined foaming system, we create uniform and stable foam, which is then integrated into the vertical mixer. This process effectively reduces the weight of the paper gypsum board while enhancing its thermal insulation properties, delivering superior performance and energy efficiency.
5, Board Type Forming System: Our innovative molding machine produces paper gypsum boards with thicknesses ranging from 7-25mm and widths from 1100-1300mm, adapting to main line speeds of 0-120m/min. The finely adjustable upper and lower molding boards ensure precise thickness control, while the upgraded feed end automates slurry distribution and gluing processes, guaranteeing high-quality, consistent products.
6, Conveying System: The formed gypsum board belt is seamlessly transported via a solidifying belt machine to the cutting machine, where it is trimmed to the desired length. Waste boards are efficiently removed, and qualified boards are directed to the dryer for further processing, ensuring a streamlined and effective production workflow.
7,Cutting System: Our cutting-edge servo cutting machine ensures precise length measurement, minimizing material loss and maximizing efficiency in gypsum board production.
8,Drying System: As the core component of the production line, our advanced drying system significantly impacts product quality and energy consumption. We provide a range of technologies, including thermal oil drying, hot air drying, and direct drying. Our expert team offers tailored recommendations based on local fuel conditions, optimizing performance and sustainability.
9,Edge Cutting and Sealing System: The trimming machine precisely cuts sheets to the required size, which are then stacked and transported to the finished product warehouse for inspection and storage. Post-sawing waste is automatically processed and reintegrated into the powder system, maximizing resource efficiency and reducing production costs.
10,Control System:
Our integrated control systems encompass pulp preparation, forming control, cut-off control, wet plate delivery, dryer control, product treatment, and computer station control. The electric control system is segmented into four major stations: pulp and forming, wet plate delivery, dry, and product treatment. An optional computer station provides comprehensive monitoring of the production line, ensuring flawless operation and exceptional oversight.
Workshop length and area required for different production:
| Annual Capacity (10000 sq.m./Year |
Belt Speed (m/min) |
Workshop area(sq.m.) |
Factory land(sq.m.) |
| 500 |
10 |
140*40 |
9990 |
| 800 |
16 |
180*40 |
9990 |
| 1000 |
20 |
200*40 |
10990 |
| 1200 |
24 |
210*40 |
12990 |
| 1500 |
30 |
240*40 |
19980 |
| 1800 |
36 |
270*40 |
19980 |
| 2000 |
40 |
270*40 |
19980 |
Layout of the entire production line:
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