We specialize in manufacturing, installing, and commissioning top-tier equipment for paper-faced gypsum board production lines, boasting an impressive annual output ranging from 2 to 80 million square meters. Our comprehensive gypsum board equipment includes a raw material supply system, board making system, conveying system, cutting system, turning plate, transverse system, drying system, board out system, sheet and cutting system, and an edge sealing and stacking system. Below is an overview of our principal production process:
1,Paper Supply System:
2,Gypsum Powder Supply System: At the heart of this system are the impeller feeder, electronic belt scale, and related measuring and feeding mechanisms, ensuring precise and efficient powder supply.
3,Mixing System: Our vertical mixer, constructed from wear-resistant stainless steel, significantly boosts durability and extends its life span. Each ingredient, including building gypsum, modified starch, and coagulants, is meticulously measured and mixed into the spiral mixer, before being continuously fed into the vertical mixer.
4, Foaming Agent System: Utilizing a dynamic and static combined foaming system, we produce a uniform and stable foam that integrates seamlessly into the vertical mixer. This process effectively reduces the board's weight while enhancing its thermal insulation properties.
5, Board Type Forming System: Our innovative molding machine can produce gypsum boards ranging from 7-25mm in thickness and 1100-1300mm in width, with a main line speed of 0-120m/min. The machine features a fine adjustment function for the upper and lower molding boards, ensuring precise thickness control. The upgraded automatic feeding and gluing processes, coupled with automatic detection of broken paper, guarantee superior quality and consistency.
6, Conveying System: Once formed, the gypsum board belt is transported by a solidifying belt machine to the cutting machine via conveying rollers. The boards are cut to the desired length and sent to the #1 transverse conveyor, where waste boards are removed, while qualified boards are directed to the dryer for subsequent processes.
7,Cutting System: Our servo cutting machine ensures precise length cuts, minimizing gypsum plate loss and enhancing production efficiency.
8,Drying System: As the core of the entire production line, the drying system critically influences both quality and energy efficiency. We offer various technologies, including thermal oil drying, hot air drying, and direct drying. Our experts analyze local fuel conditions to provide the best drying solution for each client.
9,Edge Cutting and Sealing System: The trimming machine cuts sheets to the required size, which are then stacked and transported by forklift to the finished product warehouse. Waste from sawing is automatically pulverized and recycled back into the powder system, maximizing efficiency and reducing costs.
10,Control System:
Our sophisticated control system encompasses pulp preparing and forming control, cut-off control, wet plate delivery control, dryer control, and product treatment control, all managed through an integrated computer station. The electrical system is divided into four key areas: pulp and forming station, wet plate delivery control, dry station, and product treatment station. The optional computer station provides comprehensive monitoring of the production line.
Workshop Length and Area Requirements for Different Production Capacities:
| Annual Capacity (10000 sq.m./Year |
Belt Speed (m/min) |
Workshop area(sq.m.) |
Factory land(sq.m.) |
| 500 |
10 |
140*40 |
9990 |
| 800 |
16 |
180*40 |
9990 |
| 1000 |
20 |
200*40 |
10990 |
| 1200 |
24 |
210*40 |
12990 |
| 1500 |
30 |
240*40 |
19980 |
| 1800 |
36 |
270*40 |
19980 |
| 2000 |
40 |
270*40 |
19980 |
Layout of the Entire Production Line:
){kind=link}