We specialize in the comprehensive manufacturing, installation, and commissioning of equipment for a paper-faced gypsum board production line, boasting an impressive annual output capacity ranging from 2 to 80 million square meters. Our top-tier paper gypsum board equipment is meticulously designed and includes the raw material supply system, board making system, conveying system, cutting system, turning plate, transverse system, drying system, board out system, sheet and cutting system, edge sealing, and stacking system. Below is the detailed production process:
1,Paper Supply System:
2,Gypsum Powder Supply System: At its core, our system features an impeller feeder, electronic belt scale, and an array of precise measuring and feeding systems ensuring seamless powder supply.
3,Mixing System: Crafted from wear-resistant stainless steel, our vertical mixer significantly enhances durability and extends service life. Essential raw materials like building gypsum, modified starch, and coagulants are accurately measured and mixed into the spiral mixer, then consistently transferred to the vertical mixer.
4, Foaming Agent System: Utilizing a dynamic and static combined foaming system, we generate uniform, stable foam, which is then integrated into the vertical mixer. This process effectively lightens the paper gypsum board while boosting its thermal insulation and performance.
5, Board Type Forming System: Employing an innovative molding machine, we produce paper gypsum boards ranging between 7-25mm in thickness and 1100-1300mm in width, accommodating main line speeds up to 120m/min. Our system includes fine adjustments for thickness balance and upgraded automatic slurry distribution and gluing processes, ensuring superior gypsum board quality.
6, Conveying System: Post-formation, the gypsum board belt is transported by a solidifying belt machine, then guided smoothly by a conveying roller table to the cutting machine. Following precise cutting to set lengths, boards are sorted, with qualified boards proceeding to the dryer and waste boards directed out of the production line.
7,Cutting System: Our state-of-the-art servo cutting machine ensures precise length cutting, minimizing gypsum plate loss and enhancing production efficiency.
8,Drying System: As a pivotal part of the production line, our drying system critically influences product quality and energy consumption. We offer diverse drying technologies, including thermal oil, hot air, and direct drying, tailored to local fuel conditions to recommend the optimal solution for our customers.
9,Edge Cutting and Sealing System: Sheets are trimmed to the desired size, stacked, and transported to the finished product warehouse for inspection and storage. Waste generated during sawing is automatically pulverized and reintegrated into the powder system, maximizing resource use and reducing production costs.
10,Control System:
Our plant's controlling system encompasses pulp preparation and forming control, cut-off control, wet plate delivery control, dryer control, and product treatment control. The electrical system is divided into four major components: pulp and forming station, wet plate delivery control, dry station, and product treatment station. An optional computer station offers advanced monitoring capabilities for the production line.
Workshop length and area required for different production:
| Annual Capacity (10000 sq.m./Year |
Belt Speed (m/min) |
Workshop area(sq.m.) |
Factory land(sq.m.) |
| 500 |
10 |
140*40 |
9990 |
| 800 |
16 |
180*40 |
9990 |
| 1000 |
20 |
200*40 |
10990 |
| 1200 |
24 |
210*40 |
12990 |
| 1500 |
30 |
240*40 |
19980 |
| 1800 |
36 |
270*40 |
19980 |
| 2000 |
40 |
270*40 |
19980 |
Layout of the entire production line:
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