We are proficient in the design, manufacture, installation, and commissioning of equipment for paper-faced gypsum board production lines with annual outputs ranging from 2 to 80 million square meters. Our state-of-the-art paper gypsum board equipment features a comprehensive system that includes raw material supply, board formation, conveying, cutting, plate turning, transverse handling, drying, board exiting, edge sealing, and stacking. Below is an overview of our streamlined production process:
1,Paper Supply System:
2,Gypsum Powder Supply System. Utilizing advanced impeller feeders, electronic belt scales, along with precise measuring and feeding systems, this component forms the core of our powder supply process.
3,Mixing System. Our vertical mixer, crafted from wear-resistant stainless steel, significantly enhances durability. Key ingredients, such as building gypsum, modified starch, and coagulants, are meticulously measured and mixed before being conveyed into the vertical mixer, ensuring a consistent and high-quality blend.
4, Foaming Agent System. Employing a dynamic and static combined foaming technology, this system ensures the production of uniform and stable foam, which is then integrated into the vertical mixer. This process reduces the weight of the gypsum board while enhancing its thermal insulation properties.
5, Board Type Forming System. Featuring an innovative molding machine, capable of producing gypsum boards with thicknesses ranging from 7 to 25mm and widths of 1100 to 1300mm. The system, which supports line speeds of up to 120m/min, includes fine adjustment functions for precise thickness control. Upgraded feed ends automate slurry distribution, gluing, and broken paper detection, ensuring high-standard, consistent board quality.
6, Conveying System. The formed gypsum board is seamlessly transported by a solidifying belt machine to the cutting machine via a conveying roller table. After being cut to the desired length, it is directed to the 1# transverse conveyor. Waste boards are efficiently removed, and qualified boards are sent to the dryer for the next stage.
7,Cutting System. Our state-of-the-art servo cutting machine ensures precise length measurements, minimizing material loss and enhancing the efficiency of the gypsum board production.
8,Drying System. This core component of the production line significantly impacts the final product's quality and energy efficiency. We offer a suite of drying technologies, including thermal oil, hot air, and direct drying, allowing us to recommend the ideal solution based on local fuel availability and customer needs.
9,Edge Cutting and Sealing System. Trimmed to exact specifications by our advanced trimming machine, the sheets are then stacked and moved to the finished product warehouse for inspection and storage. Waste materials are pulverized and returned to the powder system, maximizing resource utilization and minimizing production costs.
10,Control System.
Our comprehensive control system oversees the entire production process, including pulp preparation, forming, cutting, wet plate delivery, drying, and final product treatment. The electric control system comprises four main stations: pulp and forming, wet plate delivery, drying, and product treatment. An optional computer station provides real-time monitoring and control of the production line.
Workshop length and area required for different production:
| Annual Capacity (10000 sq.m./Year |
Belt Speed (m/min) |
Workshop area(sq.m.) |
Factory land(sq.m.) |
| 500 |
10 |
140*40 |
9990 |
| 800 |
16 |
180*40 |
9990 |
| 1000 |
20 |
200*40 |
10990 |
| 1200 |
24 |
210*40 |
12990 |
| 1500 |
30 |
240*40 |
19980 |
| 1800 |
36 |
270*40 |
19980 |
| 2000 |
40 |
270*40 |
19980 |
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