Harness the pure essence of natural gypsum to achieve a remarkable annual yield ranging from 10,000 to 800,000 tons of premium gypsum powder.
1. Brief Introduction of Production Process:
The crusher meticulously reduces large gypsum ore into small, manageable particles under 25mm. These are then precisely regulated by a vibration machine before entering the mill for thorough grinding. The finely milled gypsum powder is subsequently directed into the boiling furnace for calcination. Finally, the perfectly calcined powder is stored as clinker, ready for diverse applications.
2. System Structure:
This sophisticated production line is strategically divided into four integral parts: the crushing section, grinding section, boiling furnace calcination section, and the final powder storage, packaging, and transportation section.
System Structure Features:
A. Utilizing cutting-edge technology, this process is both mature and stable, making it a benchmark in gypsum board production lines globally.
B. The meticulously selected equipment ensures reliability and offers robust expansion and overproduction capabilities, with minimal and straightforward maintenance.
C. The system boasts excellent sealing and efficient dust removal, ensuring a pollutant-free environment.
D. A fully integrated automatic control system significantly reduces on-site personnel requirements and labor intensity.
3. Electrical Control System:
The electrical control system employs the latest DCS (Distributed Control System) technology, providing centralized control over distributed equipment.
Main Production Process:
1,
Crushing System: The raw gypsum stone is processed by the crushing system to yield particles smaller than 30mm.
2,
Powder Grinding & Choosing System: A vibration supply mechanism feeds the gypsum stone into the mill system, reducing particle size to less than 0.02mm. These particles are then elevated by bucket elevator into the middle silo.
3,
Calcining System: Utilizing a vertical boiling furnace or rotary kiln, the production process achieves complete fluidization, ensuring consistent product quality.
4,
Finished Product Powder Storage System: Post-calcination, the gypsum powder is conveyed and lifted into a storage silo. Customers can choose packing machines based on specific local requirements.
Gypsum Powder Production Line Layout Diagram:
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